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version lines with Cooperativa Autogestionaria
                                                                       de Servicios Aeroindustriales (COOPESA) in
                                                                       Alajuela, Costa Rica. The first of the new con-
                                                                       version lines is expected to open in mid 2022,
                                                                       with the second anticipated later this year.

                                                                       Boeing forecasts 1,500 freighter conversions
                                                                       will be needed over the next 20 years to meet
                                                                       growing demand. Of those, 1,080 will be stan-
                                                                       dard-body conversions, with nearly 30 per cent
                                                                       of that demand coming from North America and
                                                                       Latin America. “COOPESA has demonstrated
                                                                       the technical expertise and commitment to
                                                                       quality and execution necessary to help us
                                                                       meet the growing customer demand for the
                                                                       737-800BCF, including in the Americas,” said
                                                                       Jens Steinhagen, director of Boeing freighter
                                                                       conversions.
                                                                       Currently, Boeing converts 737-800 passen-
                                                                       ger airplanes to freighters at three locations:
                                                                       Boeing Shanghai Aviation Services (BSAS)
                                                                       in Shanghai, China; Guangzhou Aircraft
                                                                       Maintenance Engineering Company Limited
                                                                       (GAMECO) in Guangzhou, China; and Taikoo
                                                                       (Shandong) Aircraft Engineering Co. Ltd.
                                                                       (STAECO) in Jinan, China.

        “The A330P2F programme is considered very popular delivering  According to Boeing, to date, the 737-800BCF
        best-in-class capability and fuel-efficiency. We are confident it will  has won more than 180 orders and commit-
        serve Altavair and MasAir Cargo well.” The A330-200P2F variant  ments from 15 customers on four continents. In
        offers a gross payload of up to 61 tons and a range of up to 4,200  March last year, Boeing re-delivered the 50th
        nautical miles. MasAir Cargo will use the aircraft to expand into  737-800BCF since entering service in 2018.
        new markets and fly longer routes.                             Boeing also has plans to partner with special-
        Paul Newrick, president and managing director of Altavair (UK),  ists including Israel Aerospace Industries Ltd.
        added: “This investment reflects our belief that the A330 will be the  (IAI) and Mammoth Freighters to convert its
        premier freighter going forward in the widebody segment.” Altavair,  passenger jets for cargo use to keep up with
        a commercial aviation finance and leasing company, has on order  soaring demand.
        several A330P2F comprising both the A330-200P2F range variant
        and the A330-300P2F volume variant.                            Late last year, IAI Aviation Group signed an
                                                                       agreement with World Star Aviation to con-
        More Conversion Sites and Partnerships                         vert 10 B737-800 passenger aircraft to cargo
        In contrast to other solutions providers who rely on reverse engi-  configuration, with an option for an additional
        neering, ST Engineering and EFW’s Airbus P2F programmes are  10 conversions. The cargo conversions will
        developed using OEM technical data to convert passenger aircraft  take place at IAI’s partially owned subsidiary,
        into well-optimised and reliable freighter workhorse.          Bedek Lingyun (Yichang) Aircraft Maintenance
        Airbus has performed numerous analysis and participated in design  Engineering Co., Ltd (“Belinco”) in Yichang,
        reviews, which helped lead to design solutions that are far superior  Hubei Province, China, and in other locations.
        in terms of performance, reliability, maintainability and life cycle  Executive VP & GM of IAI Aviation Group,
        cost. To meet the rising demand for freighter conversions, ST  Shmuel Kuzi said: “This agreement is also a
        Engineering and EFW plans to establish new conversion sites in  result of the rising e-commerce which has
        China, Germany, and the U.S. this year and ramp up total global  increased demand for cargo jets. I am certain
        conversion capacity for all their Airbus P2F programmes to about  we will see many more similar agreements with
        60 slots per year by 2024.                                     World Star Aviation in the coming years, and
                                                                       we are always ready to provide top solutions
        Sensing the strong demand for production and converted freight-  in additional locations worldwide.”
        ers, U.S. airframer Boeing formed a new partnership with a Costa
        Rica-based maintenance, repair, and overhaul (MRO) provider to  Small is Also Big
        create additional conversion capacity for the 737-800 Boeing  Small regional aircraft are also being converted
        Converted Freighter. Boeing plans to open two 737-800BCF con-  to handle freight. Sweden-based Taby Air

         ASIAN AIRLINES & AEROSPACE                                                       January/February 2022 | 13
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