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fEATURE PRATT & WHITNEY





                                                                                At maturity, the Pratt & Whitney
                                                                                Geared Turbofan engine fleet
                                                                                will be generating more than two
                                                                                petabytes of data annually























                                                                                information  data  from  PW4000  100-inch
                                                                                engines, has been expanded to encompass
                                                                                similar data for all PW4000 engine
                                                                                models.   Pratt & Whitney is identifying
           “A  given  Pratt  &                                          will    airline collaboration opportunities  to
        Whitney engine will                                           l ead     optimise processes and develop critical
        experience an inflight                                    to       an   model performance metrics that will
        event once in 100 years.                            increasingly  proactive   further progress the company’s learnings.  
        That’s an amazing statistic. And a delay and   approach in maintenance planning   The project, which targets PW4000
        cancellation associated with that engine?   and requirements.   This intelligence can   engines in service on widebody aircraft,
        Once a year. Now, there are a lot of engines   help operators optimise fleet operations and   is the first step toward developing a
        out there, a lot of aircraft, so it does happen.   reduce maintenance costs.   predictive model for anticipating and
        But the engines are incredibly reliable and   “In only one year, we have expanded   preventing in-flight shutdowns and
        incredibly safe,” says Matthew Bromberg,   our capabilities in Big Data exponentially,”   engine-related delays and cancellations.
        president, Pratt & Whitney Aftermarket.   says  Bromberg.  “Improving  the  “What  we’re  trying  to  do  is  expand
        “But we want to  do better. We want  to   performance  of  our  engines  and  our forward-looking horizon to make
        capture every parameter, from every engine,   maintenance predictability are two critical   those  types  of  engine  maintenance
        every second.”                      components of optimising the value we   events  highly  predictive  and  to  start  to
           In one of the most successful    give our customers.”                move our discussion from a reactive to a
        development projects to date, the predictive   The project, which initially focused on   proactive maintenance discussion,” says
        model to monitor engine event performance,   field operational data and system health   Lynn Fraga, business analytics manager,
                                                                                Pratt & Whitney Engine Services. “We’ve
                                                                                developed a  tool that  proactively  looks
            PW4000 100-inch Engine Specs                                        at these types of events and gives us an
                                                 Fan tip diameter: 100 in       early warning and early detection on any
                                                 Length, flange to flange: 163.1 in  potential fleet trends.”
                                                 Takeoff thrust: 64,500–70,000 lb
                                                 Flat rated temperature: 86°F      Pratt & Whitney currently captures
                                                 Bypass ratio: 5.0              about 100 parameters at multiple
                                                 Overall pressure ratio: 32.0–35.4  snapshots through a given flight,
                                                 Fan pressure ratio: 1.75       Bromberg explains, but that number
                                                 Airplanes Powered:             will grow when the next generation of
                                                 Airbus A330-300                commercial  engines  enters  service.  The
                                                 Airbus A330-200                Geared Turbofan engine will collect 5,000
                                                 Airbus A330-200/300            parameters continuously throughout a
                                                                                flight, generating massive amounts of
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