Page 15 - AAA SEPTEMBER - OCTOBER 2016 Online Magazine
P. 15

COMPOSITE MRO
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                                                                                           F FEATURE COMPOSITE MRO
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        B787 reflects a completely new approach to   in  total MRO  costs  in the  10-year  period.   is continuously increasing in aerostructures
        onboard systems. Virtually everything that has   Component maintenance is projected   and other components and this indicates that
        traditionally been powered by bleed-air from   to be $15.6 billion—the largest share of   MRO market is expected to have a significant
        the engines has been transitioned to an electric   the 787  aftermarket pie—at  35 percent.   opportunity in the future.
        architecture. The affected systems include:  Line maintenance, at US$14.0 billion, is a   OEMs will also try to dominate the
           Engine  start,  Auxiliary  power  unit   close second, at 31 percent. Engine work   aftersales market for the new aircraft
        (APU) start,  Wing ice protection, Cabin   is expected to set operators back US$9.9   generations. Hence, the other MRO providers
        pressurization, and Hydraulic pumps.  billion, or 22 percent of the total, while   will have to find new business models and
           “While  much  can  be  said  regarding  the   modifications will account for US$3.8 billion,   also new ways in their relationship with the
        efficiency gains achieved by changing the   or 2 percent.               OEMs to survive in the long-term.
        means of extracting power for airplane   The market is set to mushroom as 787s
        systems from the engines, the 787’s no-  continue to  enter service,  bolstered  by
        bleed  architecture brings  with it  some   planned production ramp-ups that will take
        significant maintenance cost and reliability   monthly rates from the current 10 to 14 by
        advantages as well. By eliminating the   the end of the decade. The 787’s 2016 MRO   toP:  A dedicated “Entry-into-
        pneumatic systems from the airplane, the   market is projected to be US$1.1 billion. In   Service” Team is currently preparing
                                                                                the phase-in of the company’s
        787  will realize a  notable reduction  in  the   2025, the figure is forecast to swell to US$8.3   own Lufthansa A350XWB aircraft,
        mechanical complexity of airplane systems,”   billion, nearly 20 percent of the total for the   planned to arrive in November 2016
        the spokesman explains.             entire decade.
           Aviation Week’s latest Commercial  Fleet   According to a study by Lucintel, a leading   oPPosite PaGe:  The  aerospace
                                                                                            for
                                                                                     market
                                                                                                 composite
                                                                                MRO
        & MRO Forecast data puts the financial   global  management  consulting  and  market   components is a developing market
        ramifications of the 787’s advanced design   research firm, opportunities for composites   primarily driven by increasing
        in perspective. Projected total airframe   in aerospace MRO can be visualized in three   acceptance  of  composites  in
        maintenance costs for the entire 787 family   segments such as primary aerostructures,   aerostructures,  especially  in
                                                                                primary  aerostructures  such  as
        for 2016-25 are just under US$1.5 billion—a   secondary  aerostructures  and  engine  fuselage, wing structure, and
        minuscule 3 percent of the US$44.6 billion   components. The use of composite materials   empennage
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