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“Boeing’s new 787 and Airbus’ A350 introduced quite a few new
        technologies to the industry, not the least because of predominant
        use of composite materials in their structures. As a result, consid-
        ering the pace of new developments, the capabilities that MROs
        need to win business in the next 5 to 10 years will clearly differ
        from those needed today. For instance, with hundreds of the new
        wide-bodies in use, and over 1600 more in production, there is a
        growing demand for relevantly qualified maintenance staff with   the construction of its new shop providing
        skills aligned to the emerging needs of the industry,” says Kestutis   cutting-edge technologies and innovative pro-
        Volungevicius, the Head of Engineering and Training at FL Technics.  cesses brought by the MRO Lab.

        The  aerospace  MRO  market  for  composite  components  is  a   “Innovation is central to our development,” says
        developing market primarily driven by increasing acceptance of   Franck Terner, Executive Vice-President AIR
        composites in aerostructures, especially in primary aerostructures   FRANCE KLM Engineering & Maintenance.
        such as fuselage, wing structure, and empennage. The increasing   “Developing our MRO Lab in the new facility
        fleet of newly acquired aircraft across the globe and greater pen-  means, for example, we will be able to deploy
        etration of composites in aircraft such as the Airbus A350, Airbus   new, less environmentally aggressive sanding
        A380, and Boeing B787 is expected to further aid the market.   tools, with less abrasive stripping methods
                                                                       based on pressurized cornstarch blasting,
        A latest MRO Survey, conducted by Oliver Wyman, indicates that   for composites and metals alike.” The use of
        over 34 per cent of MRO providers plan to invest into development   scanning tools will be developed to check the
        of composite repair capabilities in the next 5 years. Airbus has   various surfaces to be treated or repaired.
        recorded a total of over 850 firm orders for the A350 XWB from   Hélios  will  also  equip  with  state-of-the-art
        over 45 customers worldwide. With these many A350 aircraft on   machining tools for complex work on com-
        order, and about 850 additional 787s projected to join the current
        fleet of 228, there is a growing base of customers who will need
        aftermarket support for the full range of their newly acquired tech-
        nologies.

        MRO Firms Gearing Up
        Already MRO service providers have seen a real change in where
        the repairs will have to be performed.  Air France Industries KLM
        Engineering & Maintenance (AFI KLM E&M) says the company
        already performs repairs on wing, without taking down a compo-
        nent or panel. “We choose to do so to make logistics easier and
        shorten the turnaround time,” says James Kornberg, products and
        business development manager for aerostructures.

        In 2012, the Helios project was launched with the aim of upgrading
        AFI KLM E&M’s industrial base and offering enhanced performance
        to its clients. All the aerostructures facilities at Le Bourget in Paris
        are being brought under a single roof to ensure an optimized aero-
        structures offering. Late last summer AFI KLM E&M completed


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