Page 31 - AAA JANUARY - FEBRUARY 2019 Online Magazine
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tural integrity and functionality but can also
         provide innovative solutions and cost-effective
         outcomes, in the areas of geometry restoration
         and corrosion protection.

         At last year’s Farnborough Airshow, held in the
         United Kingdom, Singapore’s Defence Science
         and Technology Agency (DSTA) and Rolls-
         Royce inked a Memorandum of Understanding
         (MoU) to partner on digital service solutions.
         “Rolls-Royce supports an extensive and diverse
         fleet of aircraft, which provides a data source to
         dive deeper and generate insights on aircraft
         engine performance for defence. Partnering
         Rolls-Royce to co-develop data-driven digital
         solutions will boost DSTA’s efforts in enhanc-
         ing the efficiency of aircraft maintenance and
         operations,” said DSTA Chief Executive Tan
         Peng Yam. The two companies will focus on the
         use of data analytics and digital twins aimed   3D SuperGalaxy heavy lifter was the latest recipient of printed
         at optimising the time and resources spent on   hardware and after several weeks of printing, inspections, and
         engine maintenance, with the goal of improving   component testing, the Rapid Sustainment Office recently installed
         the availability and performance of Republic   17 parts in both polymer and metal on the aircraft in less than
         of Singapore Air Force (RSAF) aircraft. These   three days. “It is innovative ideas such as these that continue to
         new capabilities will potentially transform   drive down sustainment costs, leading to improved weapon system
         engine support and maintenance training.    readiness,” said Eddie Preston, a senior materials engineer for the
                                                     RSO. “If you can imagine sitting on a commercial aircraft, everything
         “ROLLS-ROYCE SUPPORTS AN                    around you including parts of the seat you are sitting in, we can
                                                     print.” Preston estimates that future field production of these 17
         EXTENSIVE AND DIVERSE FLEET                 parts alone, could save tens of thousands of dollars, while improv-
         OF AIRCRAFT, WHICH PROVIDES                 ing part performance and continuing to improve weapon system
         A DATA SOURCE TO DIVE DEEPER                readiness. In the near future, the C-5 Programme Office and RSO
         AND GENERATE INSIGHTS ON                    teams will install more than 20 more additional polymer and metal
                                                     printed components on the aircraft, made from titanium and other
         AIRCRAFT ENGINE PERFORMANCE                 high strength alloys, driving this technology to the next level.
         FOR DEFENCE. PARTNERING
         ROLLS-ROYCE TO CO-DEVELOP                   Many of the parts that were replaced on the aircraft are now
         DATA-DRIVEN DIGITAL SOLUTIONS               not available for immediate purchase or require long lead times.
                                                     Additive manufacturing makes a dramatic difference here as now
         WILL BOOST DSTA’S EFFORTS IN                parts can be made available in only a few days as compared to
         ENHANCING THE EFFICIENCY OF                 the weeks, months or even years it usually took acquire parts
         AIRCRAFT MAINTENANCE AND                    through current procurement methods. A variety of parts made

         OPERATIONS”
         DSTA Chief Executive Tan Peng Yam.



        3D Printing Comes of Age
        Next generation of manufacturing technologies,
        such as 3D printing or additive manufacturing
        could potentially have a disruptive effect on the
        MRO industry as it could allow military users to
        generate their own spares and hence cut down
        on large stocks of spares for military equipment
        and revolutionise inventory management . The
        ability to quickly manufacture a replacement
        part, could also significantly improve aircraft
        availability, especially if a flight critical part
        needs to be replaced in short order.
        The  USAF  recently  announced  that  a  C-5

         ASIAN AIRLINES & AEROSPACE                                                        January/February 2019 | 31
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