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FeATure poWerpLAnTs







                                                                                Customised solutions
                                                                                It’s not just the big names that are moving
                                                                                east  for the  MRO business.  UK-based
                                                                                Morgan Advanced Materials has seen the
                                                                                potential and has established an office
                                                                                in Singapore for its  advanced  ceramic
                                                                                and composite repair offerings, aimed at
                                                                                power plant (turbine blade in particular)
                                                                                customers. Morgan asserts that although
                                                                                any third-party solution provider faces
                                                                                challenges in the MRO space – including
                                                                                OEMs having a significant competitive
                                                                                advantage in the MRO market – additional
                                                                                price pressures on the MRO industry will
                                                                                provide more opportunities. Given Asia’s
                                                                                rapid aviation growth, more aircraft and
                                                                                engine manufacturers will be demanding
                                                                                services, along with an improved quality of
                                                                                competitor services in the market.
                                                                                  “One of the reasons for our success is
                                                                                our ability to customise solutions to suit
                                                                                the exact requirements of the customer,”
                                                                                says Richard Miles, Morgan business
                                                                                development manager. “Each application
                                                                                requires a unique approach to assess its
                                                                                needs and requirements, which allows us
                                                                                to deliver the most efficient and resilient
                                                                                solution available.”
                                                                                  Morgan’s range of MRO solutions
                                                                                include PSPs (Pre Sintered Preforms)
                                                                                that are used to rebuild the contours of
                                                                                turbine blades and vanes. PSPs provide
                                                                                selective build-up of the part, saving time,
                                                                                enhancing cost-effectiveness and avoiding
                                                                                the distortion associated with welding,
                                                                                says Morgan. “Using advanced materials
                                                                                and technologies helps airlines cut costs
                                                                                and reduce downtime,” says Miles.
                                                                                  Things   are  happening  outside
                                                                                Singapore too. Pratt & Whitney has an
                                               POwER PRODuCERS                  established MRO facility at its Shanghai
                                               The Seletar Rolls-Royce facility,   Engine Center (SEC), a joint venture
                                               designed to allow simultaneous   with China Eastern Airlines. Like Rolls-
                                               assembly and testing of Rolls-   Royce, the company has invested not just
                                               Royce Trent engines under one    in bricks, mortar and machinery, but in
                                               roof, will be able to churn out up to   manpower too. It has signed an agreement
                                               250 engines a year at full capacity.   with Shanghai Civil Aviation College
                                               Initially Trent 900 and Trent 1000   (SCAC) to collaborate on apprenticeships
                                               aero engines will be built at the
                                               facility, using hollow titanium   and licence training programmes, says
                                               blades, a unique technology that   Mike Eller, SEC general manager.
                                               Rolls-Royce claims has played a    “The training collaboration between
                                               key role in the success of the Trent   SEC and SCAC is the first training
                                               engine family.                   collaboration between  a MRO facility and
                                                                                an academic institution in China,” he says.
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